Karlev

A vertically integrated ADU and custom-home builder, engineered as one system.

Karlev designs the units, engineers the patented aluminum spaceframe, fabricates it on a 6-axis robotic line, permits every plan set through California's Factory-Built Housing Program, and assembles on the customer's lot through a 30-inch opening, without cranes.
Mission

Everyone deserves the luxury of space. Deliver full-size living in a backyard footprint, engineered once and built the same way every time.

Vision

Make factory-precise, HCD-insignia housing the default for California backyards, priced roughly 30 percent below comparable prefab, delivered on a fixed schedule, at a finish level that belongs in the main house.

Principle
Precision

Every joint on the aluminum spaceframe is robotically welded to a ±0.5mm tolerance, unit one and unit one hundred.

Principle
Accountability

One engineered platform, one team, one warranty. Structure, envelope, MEP and controls belong to the same company.

Principle
Craft

Marvin Elevate glazing, Vadara Quartz, warm oak or polished concrete floors, detailed the way an architect would specify them.

Principle
Speed

Discovery to move-in in 6 to 8 months, with prefabrication running in parallel with California's 60-day permit review.

About the founder

Alexis Rochas, Founder and CEO

Karlev spaceframe fabrication, the structural language Alexis Rochas brought from Stereobot

Karlev is the vision of our Founder and CEO Alexis Rochas, and the culmination of his award winning architectural career.

Alexis Rochas is a technologist working at the intersection of architecture, computational design, and robotic fabrication. Architecture has traditionally treated design and construction as separate disciplines, handed from one specialist to the next. Alexis has spent two decades building the systems — geometric, material, and mechanical — that let the two operate as one.

Some Karlev customers choose to configure their own space online. Others work with us to create a custom home. Regardless of how you engage with us, the empathy and intentionality that are hallmark of Alexis' work shine through.

Too many lower-cost providers abstract away architectural sensitivity with pre-fabricated or traditionally built designs. Karlev allows Alexis and his team to listen to and reflect the needs of each family and property in every home we build.

The process

How a Karlev home actually gets built

Six steps, one engineered platform, from the first parametric model to the day you get the keys.

Karlev engineer working on a structural CAD model of the aluminum spaceframe
Step 01

It starts as a model, not a drawing

Every Karlev home begins as a parametric structural model. Spans, loads, connections and MEP routing are resolved on screen, clash-checked, and locked before a single part is cut. The file the engineers approve is the same file the robots build from, so nothing is reinterpreted on a job site.

Six-axis robotic arm welding an aluminum spaceframe node
Step 02

The frame is welded by robots, to ±0.5mm

Our patented aluminum spaceframe is fabricated on a 6-axis robotic line. Material is held in fixed jigs referencing the same digital coordinates as the approved model, so unit one and unit one hundred come off the line identically. No tape measure, no pencil mark, no weather delay.

Close-up of Karlev envelope materials and interior finishes
Step 03

Envelope and finishes go on indoors

Insulated metal panels, R-24 walls and an R-41 roof, Marvin Elevate glazing, Vadara Quartz surfaces and warm oak or polished concrete floors are installed inside a controlled factory, not under a tarp. Materials arrive dry and stay dry, which is why the finish level belongs in the main house.

Finished Karlev modules staged on the production floor
Step 04

Sections move down a line, on a schedule

Units progress station to station on a production floor, each one entering the next step only after it clears the last. Fabrication runs in parallel with California's 60-day permit review, and every plan set carries an HCD insignia under the Factory-Built Housing Program.

Aerial view of a Karlev ADU installed in an existing backyard
Step 05

Assembly through a 30-inch opening

Sections are sized to pass through a standard side yard gate, so there are no cranes, no demolished fences and no live-in crew camped in the driveway. Most backyards go from delivery to commissioned home in about three weeks, quietly.

Finished Karlev ADU interior with natural light and warm oak floors
Step 06

One team, one warranty, keys in hand

Structure, envelope, MEP and controls all belong to the same company, so there is no finger-pointing between trades when something needs attention. You get a finished home with a single point of accountability, not a construction project you have to manage.

Where it ends up

Full-size living, in a backyard footprint

Karlev factory floor with frames in production
Karlev ADU sited on an urban infill lot
Karlev home at dusk with glazed facade lit from within